Modern Compressed Air Systems for Spinning Mills in Pakistan

March 15, 2021Blog

Expert in All Types of Compressed Air Engineering

Compressed Air System, generally, consumes up to 35% of any industry’s electricity bill. The modernization of the compressed air system in spinning mills will pay for it-self by eliminating potential wastage at plant, there-by converting savings into your profit.

Rastgar Air Compressors prepares solutions with the strategic goal of delivering a state-of-the art compressed air system, incorporating the latest advances in compressed air production, distribution, management and cost apportionment, pleasing optics, environment friendly and also contributing to carbon credits for your company.

Following table presents avoidable compressed air losses in spinning mills in Pakistan, which can easily be avoided by proper selection, designing and installations of compressed air equipment,

Avoidable Compressed Air Losses in Spinning Mills in Pakistan
Area of Concern	Estimated Losses
Compressor Air Leakages Waste	24.90%
Off Load Running Cost	19.20%
Compressor Room Related Wastages	6.00%
Reduced Electricity Cost	43.80%
Piping Layout and Engineering Related Waste	0.50%
Depreciated Air End Related Wastages	5.40%
Moisture Related Waste	0.20%

Modernizing Existing Compressed Air System of Spinning Mills

Rastgar Air Compressors recommends that instead of piece-meal improvements, a project to revamp the entire system will be more advisable and an assured route to sustainable good compressed air practices while stemming the losses being incurred currently.

Modern Compressed Air System for New Spinning Mills

With availability and combination of products, technologies and techniques together with our experience of 40 years in compressed air production and distribution, Rastgar will ensure the most optimum and economic compressed air with right compressed air quality, pressure and flow at point of use

Pressure Profile of Spinning Mills Sections

Section	Gauge Pressure [Bar]
Blow Room	6 bar
Carding	6 bar
Drawing	6 bar
AutoCone	7 bar
Waste Area	6 bar
Doubling	7 bar

Fixed and Variable Speed, Best Compressed Air Solution for Spinning Mills

For all section of spinning mills (From Ring to Auto Cone Section, Back Process and Doubling Section) in Pakistan, a combination of fixed and variable speed drive Air Compressor will yield maximum benefits in terms of productivity, Energy and costs savings.

The Variable Speed compressor can efficiently handle the varying air demand by varying motor speed according to plant’s air requirement, there by cutting down off-load hours running cost to almost negligible.

Rastgar can execute projects of identifying all types of inefficiencies in existing compressed air system of spinning mills with proposed remedies to make it optimum efficient or install new project for the compressed air system, the result will be the overall efficiency of compressed air system and there will be no losses on account of leakages, negligible off-load running hours, less breakdowns with a result in a sustainable increase in production and profitability. Learn more about us

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